balticmachinery

Bending cell

LVD ULTI-FORM

LVD ULTI-FORM

Is a robotic manufacturing cell that produces medium size components. ULTI-FORM unites all great LVD automation and bending solutions: Easy-form laser; Automatic Tool changer, robot with fast offline programming, one gripper solution, high input for raw material and output for finished parts. Maximum part size is 800×1200 mm with weight up to 25 kg for each part. ULTI-FORM bending cell needs 8660 mm x 7630 mm space. The bending cell is operated with one controller. All space is available for the operator to work with the press brake in manual mode. Machine is on floor level and the press brake is easy accessible by a sliding door at the left side.

Easy-Form Laser system

This is a unique angle measurement device that uses two lasers to monitor and correct the angle in real time during the bending process with no process interruption and no loss of production time.

Automatic Tool changer

Integrated tool changer and tooling warehouse. Minimized set up times with automatic tool changing. There are 7 rows of dies with height of 130 mm and 3 rows of punches type 15W. It is possible to change tools manually as well.

Robot with fast offline programming

The 6-axis industrial-grade KUKA robot with 120 kg payload handles workpieces up to 25 kg with full reachability of 3100 mm across the cells entire working area. Intelligent wizard makes programming of the bending cell incredibly fast and easy, calculating a collision free path including all gripper positions. Robot supports the part and follows the press brake during bending. The press brake and robot positions are synchronized with the angle measurement.

One gripper solution

ULTI FORM features a unique auto adapting gripper, that fits all applications for continuous uninterrupted production for part sizes from 100×50 mm up to 1200×800 mm, and a maximum part weight of 25 kg. The gripper is automatically adapted to the part geometry. The software calculates the correct gripper configuration based on the part handling.

High output finished parts

Has a large output zone with a pallet dispenser and a pallet conveyor with space for 10 pallets for a continuous uninterrupted production. On top on this, there is drop zone for direct evacuation of small parts outside the cell

Bending cell LVD ULTI-FORM

Options

  • Extra input pallet of 1130x730x150 mm with one stack
  • Input box for 4 piles (360×220 mm each)
  • Input box for 9 piles (220×150 mm each)

Specifications

Model:
135/30
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